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2001 T&C No crank, no spark (Fuel Pump?)

511 Views 24 Replies 8 Participants Last post by  Turbo84
So my 2001 T&C (3.3 l) was running spectacularly until two months ago it would start after my sons soccer game. (Btw, I had just filled the gas tank less than 5 miles before). I had it towed home and posed some questions to the group under the thread “PCM Swap - VIN decoding”. I am just now getting around to troubleshooting the van.

The symptoms: I had a no crank, no spark situation. There was a single click at the starter relay. When I jumped pins 87 and 30, it spun just fine, but no spark. I read every forum post I could find and was pretty sure it had to be the TransmissionRange Sensor (TRS). I was finally going to perform the necessary surgery this weekend, but decided first to test all the relays and fuses on more time. Everything checked out except there was a very light ‘spark’ when I was plugging in the fuel pump fuse. I went in the cabin and the van fired right up. I drove it a few miles and everything was great. I turned it off and tried to start it again and same issue. I pulled the two circled fuses, wiggled around the female ends, plugged the fuses back in and voila, she started again. After nearly a dozen driving cycles, the symptoms are somewhat sporadic.

My thoughts: I wonder if it is the fuel pump. The gas gauge has been wholly unreliable for more than a year, so I am now thinking that is the root problem. Would a faulty fuel pump cause the no crank, no spark?

Either way, I need to burn off a metric crap-ton of fuel before dropping the tank! :)

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You should be able to hear the fuel pump prime when you turn the key to the start position. If you hear the fuel pump prime. Also, you can check for fuel pressure at the fuel line test port.
Have you tested the battery voltage? Also, test the voltage for each fuse and regulator for the starter and fuel pump.
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