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2011 GC - A/C Climate Control Unit Upgrade question

460 Views 22 Replies 4 Participants Last post by  Sienile
Hello! I own a 2011 Dodge Grand Caravan Mainstreet, which is pretty much a project car/daily driver to me at this point. In preparation for this upcoming summer, I wanted to figure out a way to upgrade from my basic HVAC Control Unit to the automatic model. The first issue that I ran into was the different wiring connectors between the two units (MTC and ATC).

So, because of that discovery, it gave my brain some time to think of a few questions before I even attempt to do this;

1. Am I literally the first one to be attempting this, or did someone already do this and there's documentation on how to do it?
2. How can I trace down the correct wiring harness(es), if possible?
3. Are there any extra sensors and/or modules I might need to do this upgrade successfully?
3. If I do this, will the dealership need to reprogram the van to accept the new control unit?
4. Is it actually worth it?

In my case, I'd personally like the upgrade for long trips, as it'd be nice for the van to keep the climate consistent, rather than me constantly making adjustments when it gets too warm or too cold.
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Pretty sure @Michalb did this upgrade. He's put almost every system on his '09.

You will need the other temperature actuator, the temperature mixture section of the HVAC box, and the control panel (which includes the temperature sensor). It will need to be programmed, but you can do it yourself with AlfaOBD.

It's worth if you think it's worth it. You can do it for nothing but the parts and time (except for the cost of AlfaOBD and an adapter [<$100]). It is a big job though, since the dash needs to come out.
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Pretty sure @Michalb did this upgrade. He's put almost every system on his '09.

You will need the other temperature actuator, the temperature mixture section of the HVAC box, and the control panel (which includes the temperature sensor). It will need to be programmed, but you can do it yourself with AlfaOBD.

It's worth if you think it's worth it. You can do it for nothing but the parts and time (except for the cost of AlfaOBD and an adapter [<$100]). It is a big job though, since the dash needs to come out.
That gives me hope that it's definitely possible. And, at least from what I've seen, the dash isn't too horribly awful to get out compared to other vehicles. On top of this upgrade, I'm also planning on doing a head unit upgrade (I have the base RES radio currently) with the Uconnect module kit, so I'll probably do it all at once for the sake of my own sanity, Plus, it'd give me more space to find an area to properly secure the Uconnect module so it's not rattling inside my dashboard.

Out of curiosity, does the AlfaOBD also allow me to program the van to accept the Uconnect module?

Thank you for your help!
Yes, it can add all options if the hardware is installed. It's just a reverse engineered clone of the dealer software. But for the radio, you're probably better off going aftermarket and getting a radio with Bluetooth and navigation for about the same as the Uconnect module itself (not including radio) would cost.

Search Amazon for the Veepeak Bluetooth OBD adapters. Those are the cheapest that have been proven to work with it.
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Welcome to the forum!

The upgrade is very easy to do, just stay organized and work slow. I really need to make up a thread for the 2011+ vans and this upgrade. It will work without programming but it is recommended.

Both the front only manual controls and front/rear manual controls can be easily upgraded to auto climate controls.

You will need;
-Front ATC panel,
-ATC panel plugs,
-Sunlight sensor (bubble straight back from the center speaker hole on top of the dash),
-Sunlight sensor connector, with 4 wires in it (your van will have the connector, but only uses 2 of 4 slots so you must replace it).
-Some wiring,
-And optionally for the front and rear manual controls, the rear HVAC panel on the roof with the auto function. The manual panel is identical except for an added fully auto mode, so if you don't add it your rear seat passengers will have to choose where the air blows and the quantity, but the temperature is controlled automatically.

The plugs for the front auto controls are important, because the shape of the connectors are not the same but the pins themselves can be moved from your existing manual controls to the auto controls connector. So you will take the auto controls connector, de-pin the wires one at a time and when you de-pin any wire from the auto connector, you will also de-pin the same wire from your van's current manual connectors and re-pin it into the auto controls connector until you get through all the wires. That way you won't get lost.
You must also add wires between the sunlight sensor and the front atc panel. If you have front only ac you must run 4 wires between panel and sensor, only 2 need to be run for vans with front and rear manual climate.

Apart from that, the rear hvac panel on the roof can be swapped also but is not fully needed. The only difference between the rear auto and manual is the added auto function on the fan speed knob, the rest is identical. The manual rear panel works perfectly in the auto system otherwise, the temperature knob changes the rear temperature (displayed on the front atc panel) in degrees and the cold/hot blend is controlled automatically anyways, but the fan speed and where the air blows out of in the rear will have to be set manually, unless the driver or front passenger set the rear to fully automatic mode on the front panel.
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Welcome to the forum!

The upgrade is very easy to do, just stay organized and work slow. I really need to make up a thread for the 2011+ vans and this upgrade. It will work without programming but it is recommended.

Both the front only manual controls and front/rear manual controls can be easily upgraded to auto climate controls.

You will need;
-Front ATC panel,
-ATC panel plugs,
-Sunlight sensor (bubble straight back from the center speaker hole on top of the dash),
-Sunlight sensor connector, with 4 wires in it (your van will have the connector, but only uses 2 of 4 slots so you must replace it).
-Some wiring,
-And optionally for the front and rear manual controls, the rear HVAC panel on the roof with the auto function. The manual panel is identical except for an added fully auto mode, so if you don't add it your rear seat passengers will have to choose where the air blows and the quantity, but the temperature is controlled automatically.

The plugs for the front auto controls are important, because the shape of the connectors are not the same but the pins themselves can be moved from your existing manual controls to the auto controls connector. So you will take the auto controls connector, de-pin the wires one at a time and when you de-pin any wire from the auto connector, you will also de-pin the same wire from your van's current manual connectors and re-pin it into the auto controls connector until you get through all the wires. That way you won't get lost.
You must also add wires between the sunlight sensor and the front atc panel. If you have front only ac you must run 4 wires between panel and sensor, only 2 need to be run for vans with front and rear manual climate.

Apart from that, the rear hvac panel on the roof can be swapped also but is not fully needed. The only difference between the rear auto and manual is the added auto function on the fan speed knob, the rest is identical. The manual rear panel works perfectly in the auto system otherwise, the temperature knob changes the rear temperature (displayed on the front atc panel) in degrees and the cold/hot blend is controlled automatically anyways, but the fan speed and where the air blows out of in the rear will have to be set manually, unless the driver or front passenger set the rear to fully automatic mode on the front panel.
I guess you should even make a book about all that knowledge you acquired on those vans! BTW, my concersion from MTC 5o ATC still works and impress people. On the outside, it looks just like an average van but on the inside, it is almost fully decked out.

To the original poster, I confirm that what MichalB said is legit and also, you can take the opportunity to add the Town and country analog clock if you get the whole center dash with vents, ATC controls, most of the time for the same price. Your Dodge Grand Caravan already has the wire for the clock.
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Sorry for not responding for a bit, my van's alternator decided to die on me just a bit after posting this, so $540 later and everything's back to normal. :)

Welcome to the forum!

The upgrade is very easy to do, just stay organized and work slow. I really need to make up a thread for the 2011+ vans and this upgrade. It will work without programming but it is recommended.

Both the front only manual controls and front/rear manual controls can be easily upgraded to auto climate controls.

You will need;
-Front ATC panel,
-ATC panel plugs,
-Sunlight sensor (bubble straight back from the center speaker hole on top of the dash),
-Sunlight sensor connector, with 4 wires in it (your van will have the connector, but only uses 2 of 4 slots so you must replace it).
-Some wiring,
-And optionally for the front and rear manual controls, the rear HVAC panel on the roof with the auto function. The manual panel is identical except for an added fully auto mode, so if you don't add it your rear seat passengers will have to choose where the air blows and the quantity, but the temperature is controlled automatically.

The plugs for the front auto controls are important, because the shape of the connectors are not the same but the pins themselves can be moved from your existing manual controls to the auto controls connector. So you will take the auto controls connector, de-pin the wires one at a time and when you de-pin any wire from the auto connector, you will also de-pin the same wire from your van's current manual connectors and re-pin it into the auto controls connector until you get through all the wires. That way you won't get lost.
You must also add wires between the sunlight sensor and the front atc panel. If you have front only ac you must run 4 wires between panel and sensor, only 2 need to be run for vans with front and rear manual climate.

Apart from that, the rear hvac panel on the roof can be swapped also but is not fully needed. The only difference between the rear auto and manual is the added auto function on the fan speed knob, the rest is identical. The manual rear panel works perfectly in the auto system otherwise, the temperature knob changes the rear temperature (displayed on the front atc panel) in degrees and the cold/hot blend is controlled automatically anyways, but the fan speed and where the air blows out of in the rear will have to be set manually, unless the driver or front passenger set the rear to fully automatic mode on the front panel.
Thank you!

I did order the ATC panel from ebay, it is used but it's in really good condition. However, it did not come with the connectors that goes into the back of it. I'm probably going to head to my local u-pull-it yard, and I was wondering if I could possibly just grab the whole wiring harness? Also, should I buy a new sunlight sensor or grab a used one? (they're quite affordable new) I will be doing the rear HVAC panel later. I have to mess with a blend door in the rear AC unit because it currently sounds like a faint whistle, and my van fails the blend door auto-check because of said blend door.

For the sunlight sensor connector, would I have to tear down the dashboard to get to it, or does the panel at the very top of the dashboard come off by itself? (with the speaker grills on it)

Also, if it wouldn't be possible (or recommended) to grab the whole wiring harness for the front HVAC system, where could I find accurate diagrams to re-pin the old wires into the new connectors? I can get the new connectors online from what I saw, but I feel that getting the whole harness from a local yard might end up being cheaper, or the same price, as ordering those.


I guess you should even make a book about all that knowledge you acquired on those vans! BTW, my concersion from MTC 5o ATC still works and impress people. On the outside, it looks just like an average van but on the inside, it is almost fully decked out.

To the original poster, I confirm that what MichalB said is legit and also, you can take the opportunity to add the Town and country analog clock if you get the whole center dash with vents, ATC controls, most of the time for the same price. Your Dodge Grand Caravan already has the wire for the clock.
Sounds like an interesting mod, does the analog clock have a backlight? If so, I might go ahead and pick up the analog clock and the dash bezel. Speaking of adding T&C parts into a DGC, do you think it's possible to swap out my basic cluster for a T&C cluster with the EVIC? For some reason, I really like the look of the T&C clusters, and that would be awesome to have.
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Yes it does have the backlight !
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Also, you can swap both cluster, only the physical plastic display board is different.

But to get there is quite a challenge. Don't listen to YouTube videos. Most provide the wrong information and makes you undo things that you shouldn't and vice versa. Shop manual is way more accurate
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Also, you can swap both cluster, only the physical plastic display board is different.

But to get there is quite a challenge. Don't listen to YouTube videos. Most provide the wrong information and makes you undo things that you shouldn't and vice versa. Shop manual is way more accurate
Oh okay, I'm going to be building up my collection of tools for this van, including AlfaOBD, some OBDII adapter for it (I don't know which one to get either), and a shop manual. Do you have a shop manual that you can recommend? I'd like one that's accurate, and if it has a PDF form that'd be even better. If not, I'm perfectly fine with a regular book.


Yes it does have the backlight !
Sounds good! I'll consider installing one, they really aren't that expensive either.
Any of these scanners will work with AlfaOBD. They are the cheapest ones that I've heard work with it.

What all do you need from the manual?
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Any of these scanners will work with AlfaOBD. They are the cheapest ones that I've heard work with it.

What all do you need from the manual?
Thanks! I'll get that then.

I'd prefer to have the instructions to tear down the dashboard, in preparation for when I do decide to do the EVIC cluster upgrade. I'm pretty sure I also need the compass module for the compass feature to work. I'll study into all of that a bit more down the line after I recoup some of my money from the lovely alternator job. :)

From what I've studied, the center bezel that contains the climate control is pretty much just clips and two bolts/screws hidden behind the head unit bezel, so I should be fine there. But, I'd also like to find a diagram for how the AC harness is laid out in the dashboard, if I decide to just grab a harness with the ATC connectors already on it from the salvage yard.
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As I said, it's a big job. Included all referenced steps that weren't obvious. Don't think you need a whole page telling you to grab and pull the end caps out. :p

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As I said, it's a big job. Included all referenced steps that weren't obvious. Don't think you need a whole page telling you to grab and pull the end caps out. :p
Thank you so much! after looking through all of that, I think I'd better wait to get every upgrade I want to do for the dashboard area and just do it in one go for my own sanity. I'll keep this post updated regarding the MTC > ATC upgrade, but I'll make a new post for when I eventually do my other upgrades.
I did order the ATC panel from ebay, it is used but it's in really good condition. However, it did not come with the connectors that goes into the back of it. I'm probably going to head to my local u-pull-it yard, and I was wondering if I could possibly just grab the whole wiring harness? Also, should I buy a new sunlight sensor or grab a used one? (they're quite affordable new) I will be doing the rear HVAC panel later. I have to mess with a blend door in the rear AC unit because it currently sounds like a faint whistle, and my van fails the blend door auto-check because of said blend door.

For the sunlight sensor connector, would I have to tear down the dashboard to get to it, or does the panel at the very top of the dashboard come off by itself? (with the speaker grills on it)

Also, if it wouldn't be possible (or recommended) to grab the whole wiring harness for the front HVAC system, where could I find accurate diagrams to re-pin the old wires into the new connectors? I can get the new connectors online from what I saw, but I feel that getting the whole harness from a local yard might end up being cheaper, or the same price, as ordering those.
You do not have to re-wire the dash for the auto panel, but I'm sure you can if you really wanted to. It's just a lot of unnecessary work and that time could be spent on better things. You only have to run 2 wires, both go to the sun sensor which sits just rearwards of the center speaker hole, your van has a cap there. You can buy a new one if you so desire but I've never had a used unit fail. One thing to keep in mind, make sure the sun sensor itself has 4 actual pins inside of it, not 3. Only other notable thing is when you go to re-pin the MTC pins into the different shape ATC connector, one of the MTC connector pins has this tab which extends out and prevents them from sliding into the new ATC connector. Grab needle nose pliers and fold that piece which extends out, to be flush with the pin and then it will slide in, and clip into the atc connector perfectly. It will still fit back into the MTC connector should you want to go back.

I'd prefer to have the instructions to tear down the dashboard, in preparation for when I do decide to do the EVIC cluster upgrade. I'm pretty sure I also need the compass module for the compass feature to work. I'll study into all of that a bit more down the line after I recoup some of my money from the lovely alternator job. :)

From what I've studied, the center bezel that contains the climate control is pretty much just clips and two bolts/screws hidden behind the head unit bezel, so I should be fine there. But, I'd also like to find a diagram for how the AC harness is laid out in the dashboard, if I decide to just grab a harness with the ATC connectors already on it from the salvage yard.
The EVIC swap is simple for 2011+ vans. Swap the cluster (but you have to remove the dash pad which is a fair amount of work), and you add the compass module (connector is already in the dash, you should be able to reach it from the footwell or the center speaker hole), and then you must swap the left steering wheel switch. Programming change "compass module present to "set", and premium TPMS to "Set" which will then display all the tire pressures (but not in the correct position). That should be it for EVIC.

The center bezel is easy to remove. First remove the bezel around the radio, it pries straight out, then there's 2 Philips screws just above the air vents, remove them and push the top of the entire center bezel out, may remove the radio to make it easier. Then just pull it straight out and disconnect the connectors.

I do not recommend swapping the entire dash harness, but it's completely up to you. Book an entire day for it if you do decide to swap it, and work slowly. Remember the HVAC ductwork in the dahs bolts to the inside dash frame, take your time and don't force it.

Edit; the only options to add for the dash harness itself are the power inverter for the rear, if it's not already equipped (but may be wired already), and the auto climate controls with the different connectors, and the premium sound system with the amplifier but it's more tearing apart then just the dash. If you are talking about adding any of the following; backup camera, overhead screen(s), bluetooth, or dvd player that is all a separate harness which sits in the dash. It can be pushed and pulled through the gaps above the air vents below the plastic dash frame without any more removal other then the radio, center bezel, passenger glove box, and A-pillars.
Here's what the entertainment harness looks like which sits in the dash;
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So I have finally obtained the connectors, although I have yet to receive the sun sensor. This looks like the beginning of some fun!

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Sure didn't leave yourself much room to solder wire on. Most places charge you by the connector or foot of harness length.
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Yeah that's pretty short but you can manage. The longer wires really make de-pinning much easier.

You will need to re-use 2 wires in the larger connector, for the missing 2 sin sensor wires, and those need to be run to the sun sensor itself. Make sure you have a sun sensor connector with 4 pins, as the missing 2 are not present on yours.
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I do have to get that connector as well, I just got these connectors off of online, I'm surprised at how short they cut them as well. Question, what soldering kit would you recommend for the sun sensor connector wires?

Also, does 68080566AA work for the sun sensor? Or if not, what wiring kit should I get for that?
I just use a standard soldering iron, solder, and electrical tape or heat shrink if I work in the engine bay or in exposed places. You can use a heat shrink solder butt, which is a heat shrink and solder piece in one, just gotta put it on the wire, connect the wires, and then heat it until the outer part shrinks, and until the center solder melts, then let it cool and move onto the next.

I believe I used the same product as this, just a larger box and it had heat shrink tubes (on their own without solder in them) https://www.amazon.ca/Solder-Connec...connectors+heat+shrink&qid=1684990451&sr=8-36

Your part number appears to be the actual wires for the sun senor, not the sensor itself. The sensor part number is 55111275AA, make sure the last digit before the letters is a 5.
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