In the past year, I've browsed around and read reviews on all sorts of rear suspension options for our vans. Weighed out the pros/cons, pricing, and complexity of install.
In the past week, I've installed the Dayton Parts Add-A-Leaf Kit p/n: 510-445 for the 1996-2007 Dodge Grand Caravan, Grand Voyager, Town & Country.
This is something everyone needs to be aware of with the loosely single leaf setup from the base to mid level vans.
Driving on northern roads, the ride is jaw jarring to say the least with all the rattle and squeaks along with it. Folks would say, get the Niomats and be done with the problem. I've priced them and wasn't about to drop that type of cash down as reviews went from outstanding to mediocre for ride improvements. Even with finding a used set, now were found at my regional pull-a-part places. I've had issues with air-shocks and air riding systems in the past. Thus, I wasn't looking for baby sitter service to check, check again and still check again with that type of setup. My goal is to fix the rear suspension and let it be.
Checking online, there are a few places offering Add-A-Leaf kits for our vans. I've used Road Master Suspension kits in the past, but, their pricing has gotten way out of hand to even consider these days.
When 2006Signature posted about his experience with the Dayton Add-A-Leaf, I went back to my list and investigated them once again. No complaints in any reviews, simple to install, no cutting or forcing things into place, just a clean plug-n-play back on the road in no time install. Between now and the new year, SDTruck Springs has an online discount code of SANTA20 for $20-off.
This Dayton kit also adds another 700-lbs load capacity to the rear axle as well. Thus, loading the back end of the van in the back isn't going to give you a sinking feeling anymore.
This Dayton kit comes in a 39-lbs weighted shipping box with a strong carry handle. The kit comes with much hardware too. Depending on the year and model level of your van, all or some of the kit is used. Of course the added leafs are used regardless.
Looking over all the model years for the 4th Gen 2004-2007, the torque specs are the SAME as mentioned ...
Axle plate. Torque the bolts to 75 ft. lbs. (101 Nm) on AWD models or 70 ft. lbs. (95 Nm) on FWD models.
Lookup in the Hayes or Chilton or OE service manual for your model and year outside what is posted here.
Thus, 70ft-lbs is where mine are at in the 1-3-4-2 tightening sequence pattern. Both the Dayton kit instructions and the Service parts manuals are very picky on how to tighten and torque the bolts and pattern. Easy to do, just follow the instructions.
Observations after the first week and after the first re-torque the bolt checking.
Here are the noticeable items of interest.
- The ride is so much smoother. Hands down, this is what I've been looking for since day 1 moving back north on these crappy roads.
- The shocks are not taking such an abuse anymore and now behave like they should ... as shocks do. Very please with this harmony event now.
- The rail-road crossing hump in the roads with the holes between the rails is no longer a near stop on the highway and then proceed. I can slow down some and then go like a regular vehicle.
- Speed bumps in parking lots and not stop and go anymore. Neither does the van bottom out each time when the back is loaded.
- An unplanned benefit emerged. All of that rattling at the back of the van has now STOPPED. This is the first time since owning these 4th gen vans that it's nearly whisper quiet while driving. I can even hear the slightest frontal wind in a slight tone on the side mirrors. It's almost like I've added sound material to the van to greatly decrease the dBa.
- Parking next to other 4th gen Caravans, the height difference isn't totally noticeable. Had to find vans with the OE luggage rack too. I'm guessing that vans with newer shocks match the height of the added leaf spring.
- Cornering and wheel hop control has greatly improved.
- Rumble strips before stops signs are no longer the rattle cage feeling and vehicle vibration throughout the van. It's not summer time, but those rumble stripes would always vibrate the pop-opened back windows to CLOSE shut. This has been an annoying event every time.
- It's only a feeling in the steering and the center-of-gravity for the van. With the 3.3L and even with the 3.8L TB improvement, the van always felt like the FWD would constantly be pulling the rest of the van along. The back-end of these vans with the single leaf arrangement feels like it drags the back-end along. This is remarkably GONE now. The handling has improved greatly overall.
Like 2006Signature here in this forum, I've very pleased with the outcome. I have family and co-workers with basically the same 4th gen with the single leaf too. This is sort of documenting my experience overall for them and those looking for a solution to the rear suspension issues at hand.
In the past week, I've installed the Dayton Parts Add-A-Leaf Kit p/n: 510-445 for the 1996-2007 Dodge Grand Caravan, Grand Voyager, Town & Country.
This is something everyone needs to be aware of with the loosely single leaf setup from the base to mid level vans.
Driving on northern roads, the ride is jaw jarring to say the least with all the rattle and squeaks along with it. Folks would say, get the Niomats and be done with the problem. I've priced them and wasn't about to drop that type of cash down as reviews went from outstanding to mediocre for ride improvements. Even with finding a used set, now were found at my regional pull-a-part places. I've had issues with air-shocks and air riding systems in the past. Thus, I wasn't looking for baby sitter service to check, check again and still check again with that type of setup. My goal is to fix the rear suspension and let it be.
Checking online, there are a few places offering Add-A-Leaf kits for our vans. I've used Road Master Suspension kits in the past, but, their pricing has gotten way out of hand to even consider these days.
When 2006Signature posted about his experience with the Dayton Add-A-Leaf, I went back to my list and investigated them once again. No complaints in any reviews, simple to install, no cutting or forcing things into place, just a clean plug-n-play back on the road in no time install. Between now and the new year, SDTruck Springs has an online discount code of SANTA20 for $20-off.
This Dayton kit also adds another 700-lbs load capacity to the rear axle as well. Thus, loading the back end of the van in the back isn't going to give you a sinking feeling anymore.
This Dayton kit comes in a 39-lbs weighted shipping box with a strong carry handle. The kit comes with much hardware too. Depending on the year and model level of your van, all or some of the kit is used. Of course the added leafs are used regardless.
Looking over all the model years for the 4th Gen 2004-2007, the torque specs are the SAME as mentioned ...
Axle plate. Torque the bolts to 75 ft. lbs. (101 Nm) on AWD models or 70 ft. lbs. (95 Nm) on FWD models.
Lookup in the Hayes or Chilton or OE service manual for your model and year outside what is posted here.
Thus, 70ft-lbs is where mine are at in the 1-3-4-2 tightening sequence pattern. Both the Dayton kit instructions and the Service parts manuals are very picky on how to tighten and torque the bolts and pattern. Easy to do, just follow the instructions.
Observations after the first week and after the first re-torque the bolt checking.
Here are the noticeable items of interest.
- The ride is so much smoother. Hands down, this is what I've been looking for since day 1 moving back north on these crappy roads.
- The shocks are not taking such an abuse anymore and now behave like they should ... as shocks do. Very please with this harmony event now.
- The rail-road crossing hump in the roads with the holes between the rails is no longer a near stop on the highway and then proceed. I can slow down some and then go like a regular vehicle.
- Speed bumps in parking lots and not stop and go anymore. Neither does the van bottom out each time when the back is loaded.
- An unplanned benefit emerged. All of that rattling at the back of the van has now STOPPED. This is the first time since owning these 4th gen vans that it's nearly whisper quiet while driving. I can even hear the slightest frontal wind in a slight tone on the side mirrors. It's almost like I've added sound material to the van to greatly decrease the dBa.
- Parking next to other 4th gen Caravans, the height difference isn't totally noticeable. Had to find vans with the OE luggage rack too. I'm guessing that vans with newer shocks match the height of the added leaf spring.
- Cornering and wheel hop control has greatly improved.
- Rumble strips before stops signs are no longer the rattle cage feeling and vehicle vibration throughout the van. It's not summer time, but those rumble stripes would always vibrate the pop-opened back windows to CLOSE shut. This has been an annoying event every time.
- It's only a feeling in the steering and the center-of-gravity for the van. With the 3.3L and even with the 3.8L TB improvement, the van always felt like the FWD would constantly be pulling the rest of the van along. The back-end of these vans with the single leaf arrangement feels like it drags the back-end along. This is remarkably GONE now. The handling has improved greatly overall.
Like 2006Signature here in this forum, I've very pleased with the outcome. I have family and co-workers with basically the same 4th gen with the single leaf too. This is sort of documenting my experience overall for them and those looking for a solution to the rear suspension issues at hand.