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My valve cover gasket experience

1.2K views 6 replies 5 participants last post by  Matt182021  
#1 ·
Finally tackled my super leaky valve cover gaskets today, took me 3 and a half hours from start to finish. The absolute worst part by FAR was getting the old gaskets and bolt grommets out, they turned to STONE and was a nightmare to remove.

What everything looked like before I started tearing her apart

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After a little bit of time removing parts

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A decent pile of parts

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Look how clean that top end looks 😍
Definitely had good oil change intervals, with good full synthetic oil before I scooped her up!

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2 of the worst parts of this project:

1. Getting the old valve cover gaskets off, especially where the sleeved bolts go into the gaskets on the bottom side, the gaskets came off in hundreds of pieces! Was like an old, brittle plastic. Those heat cycles did not do any good for the gaskets!

2. Getting the PCV valve out of the rear valve cover. I thought it would be a valve that threaded into the cover, but it instead was pushed into the PCV opening in the cover with a rubber sleeve around it. Was very stressful putting the old valve in the vise, and GENTLY wiggling while pulling, to get it out. The PCV valve gasket was also stone, and broke off in the valve cover. CAREFUL prying and digging with a screwdriver and pick, and it was out.

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All in all, not a very bad project to do. I hope this can help someone in the future wondering what they are getting into!
 
Discussion starter · #3 ·
Did you do the lower intake gasket because it was leaking?
I couldn't tell due to all the oil from the valve covers drenching everything, but I decided it was a "while I'm in there" thing to do. Also made pulling the rear cover easier as well.
 
Discussion starter · #7 ·
I decided to take out the lower plenum for a few reasons. For starters, the lower plenum gasket. They are known to leak oil where the head meets the block, the factory puts "permatex" under the lower plenum gaskets in the area circled in red due to the seam there, so I wanted to get that patched up while I was in there. And, the coolant ports for the heads are known to get blocked up with crap, my old '01 GC had the passenger side rear head port almost completely blocked! Mine, circled in blue, was juuuust starting to cake up a bit due to coolant system neglect before I owned her.

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Also allowed me to inspect a bit further into the engine, so I feel the extra hour or so of work was definitely worth while! Aside from the oil pan gasket which leaks a tiny bit, I have faith she'll be leak free for many miles to come now.

I do infact know how to remove the cowling, I removed it on my exs 06 TC to do the plugs, before I realized the plugs can actually be done without removing any extra parts, if you have skinny enough arms to reach in there. The newer design plastic upper plenums are shorter, and make plugs a breeze to do.

I also remove the cowling whenever I do a power steering pump, makes getting to the high pressure line muuuch easier.