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Hi, just wondering why you advise against cutting the original BLU/ORG at position 10 on C-5? The TSB instructions show that one being cut and only the PNK/GRN wire being in-line spliced? For those with a relay that is stuck open, it shouldn't matter, but for those(like me) with a relay that is stuck closed, leaving the BLU/ORG intact will continue to send power to the fuel pump and keep killing the battery. It seems to me that having the BLU/ORG cut at the TIPM would most completely bypass the on-board relay with the new external one. Of course, removing the fuse at M25 would probably accomplish the same thing. It just seems that the cut and splice is an easier wiring fix than stripping insulation and tapping in. Thanks.
 
I just jumpered the relay inside the fuse box with a proper gauge wire from the cig lighter rear outlet, which was removed anyways. I just don't keep the ignition on unless the engine is running.

If I wanted a perma fix, I'd solder in a new relay on the board. They are on Amazon for cheap. Hot air station will make it easy.

 
Discussion starter · #123 ·
Take a look at the first post to see why jumpering like that is a bad idea long term. That pump pulls a lot of current.
 
Take a look at the first post to see why jumpering like that is a bad idea long term. That pump pulls a lot of current.
I'm using 12 AWG, good for 25 amps at 75 C. Pump pulls 9 amps. The issue in that photo is something else. Defective cable / connector, shorting pump or corroded pins / sockets and no proper fuse...
 
Not sure if anyone has posted this before but every body needs to go the verticalvisions.com and order the TIPM PLUG IN RELAY system for $59. It works! It is a permanent solution and only takes 5 minutes to install. We were so happy to find this! We took the information to our mechanic and he had never heard of it. He was thrilled. View attachment 68308
my records show they replaced mine in 2019
 
If I wanted a perma fix, I'd solder in a new relay on the board. They are on Amazon for cheap. Hot air station will make it easy.
I paid $2.76 for the correct relays at DigiKey. See my post #63 in this thread.
I wouldn't recommend using hot air for this. The pins are small and there's a lot of surface mount stuff on the board. An ordinary soldering iron and a little copper braid solder wick was all I needed to pop out the bad relay and install a new one.
 
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